This allows for the greater accuracy in finishing components. Our milling machines also use shorter cutting tools, which produces higher cutting speeds and fewer tool vibrations. These factors allow us the ability to achieve incredible surface finishes and higher precision, improving the overall part quality.
The milling machines are equipped with probing and tool sensing units. The probing units enable better accuracy and faster set up times. We have multiples of both 4 and 5-axis mills so we are able to meet every customer’s exact needs.

The current industrial rules and regulations required parts to have Cleary legible identification. We have a versatile process encompassing an extensive range of technologies to produce precise, permanent, and high-quality marking facility and this facility enhance the consistent repeatability and it easy to integrate identical marking into a production line and also ensure that maintenance and downtime are kept to a minimum.

Samay is capable of precision machining extremely complex parts on Tsugami 7-axis Swiss turning centers and can hold tolerances of up to +/- .0001”. We routinely perform turning, whirling of threads, micro hole drilling, milling, and slotting. We work with materials such as titanium, stainless steel and other metals.
Today, CNC Swiss turning machines are the leaders in precision medical device manufacturing, and there is no doubt why. This allows us for creating more complex shapes in a shorter time span with high accuracy.

Gun drilling machines are capable of producing highly precise holes and maintaining accuracy at extreme depth-to-diameter ratios. Gun drilling uses internal coolant, and chips exit through a groove in the tool for a clean and accurate drilling process.
The high speed spindles and extreme accuracy capabilities allow us to archive the tolerances requires for high precision application such as bone screw and nailing system.

CNC turning centers and lathes may seem identical, but they generally refer to slightly different machines. Lathes generally perform turning operations, whereas center lathes can also handle facing, threading, knurling, drilling, boring, reaming, and taper turning.
Due to the highly precise equipment CNC turning center we enable to achieved the consistency of the accuracy, cost effectiveness and lead time as compared to conventional lathe machine

In general survey the medical parts manufacturers, creating custom components requires custom tools, like metal bending dies and fixture, that often delay the project and drive up costs because they outsource their toolmaking and design.
At Samay Surgical, we believe your project should never be delayed due to production tooling requirements. When a job needs custom production tooling, we design, manufacture and debug your tool in-house. Our full-service machine shop leverages advanced 2D and 3D simulation software, along with CNC and VMC equipment, to manufacture both dies and secondary tools—turning your custom toolset designs into reality.

Anodizing produces a spectrum of surface colors on titanium but does not offer anti-galling or wear resistance properties. Titanium anodizing is used extensively in orthopedics when it is desired to “color code” or otherwise identify implants. We validate this process in every 2 year to ensure the effectiveness and safety concern.

Centrifugal disc cleaning is one of the most effective methods for deburring and polishing available. In a centrifugal disc finishing machine, parts and media are placed inside a rotating drum, which forces the parts upward as it spins. The continuous rolling and flowing of the parts is more delicate than traditional deburring and finishing and allows us a smoother finish on the parts.

Electropolishing smooths and streamlines the microscopic surfaces of a metal object. Metal is removed ion by ion to ensure that no excessive material is removed from any single area. Since the process removes the outer skin of the metal, embedded contaminants that are otherwise overlooked and can cause sub-surface erosion are eliminated.

buffing is the process of cutting the surface of metal parts by the rotation of a special grinding wheel (or belt) with abrasives. Buffing can remove burrs, rust, scratches, weld scars, weld beads, oxide scales, etc. on the surface of the parts. Various macro defects to improve the flatness of parts.
To achieve a shiny, smooth, and burr-free finish, we have established various standardized buffing processes that enhance the appearance of the parts.

We have a multistage Ultrasonic Cleaning system. At the end of the manufacturing process, we ensure that no dust particles remain on the product surface. To achieve this, we have standardized a multi-stage ultrasonic cleaning process.

We have a Sandblasting machine which is commonly used for: Abrasive blasting, more commonly known as sand blasting, is the operation of forcibly propelling a stream of abrasive media against a surface under high pressure to flatten a rough surface, roughen a smooth surface, shape a surface or remove surface contaminants.

Laser Cutting Machine are known for they accuracy in profile cutting of a complex design. We use Laser Cutting Machine for cutting the profile of bone plates from sheets. And its applicable for both the materials Stainless Steels and Titanium.