Our Infrastructure
Samay consists of several departments that are each responsible for specific elements of the overall Manufacturing process, from design to commissioning. All company epartments communicate via the latest available technology, which ensures integration of idea
PRODUCT DESIGN (CAD)
Our experienced and skilled research and development team conducts all activities in-house. With the guidance of senior surgeons and technical consultants, we develop new products with true-to-model accuracy. Our mechanical engineers and technicians are dedicated to achieving the highest level of commitment and teamwork to ensure the best possible outcomes.
COMPUTER AIDED MANUFACTURING (CAM)
Samay Surgical utilizes the latest technology in Computer Aided Manufacturing (CAM) to ensure precision and efficiency in our manufacturing process. With CAM, we are able to program and control our machinery with extreme accuracy, allowing for consistent quality and reliable output. Our skilled technicians and engineers work with CAM to produce high-quality medical devices for our clients.
LINE INSPECTION
Our skilled and experienced QC team conducts line inspections to ensure that each part meets the desired quality parameters at every level of the manufacturing process. This thorough checking process ensures that nonconformance is caught early, allowing us to produce the right product at each stage of machining.
PRODUCTION
We've designed our production processes to offer maximum flexibility while maintaining the highest quality standards. Our state-of-the-art Computerized Numerical Control machines are equipped with the latest technology and high capacity, allowing us to deliver even the most complex projects on time.
Each part is crafted with meticulous attention to detail using high precision tools, under the expert guidance of our skilled and experienced machine operators and supervisors. In fact, we've even developed Special Purpose Machines (SPM) for all critical applications, ensuring that each component is crafted to perfection.
RAW MATERIAL
Our commitment to producing the best medical devices starts with sourcing only the best raw materials. We understand that high-quality materials with exceptional chemical and physical properties, superior levels of purity, and corrosion resistance are essential for manufacturing medical devices. That's why we partner with premium international material providers to source our raw materials. Upon arrival, the materials undergo rigorous testing and quality checks to ensure that they meet our high standards. Each lot is tested by a reputed laboratory, and we maintain complete traceability throughout the manufacturing process to uphold our commitment to quality.
CLEAN ROOM
At our facility, we understand the importance of maintaining a clean and controlled environment to ensure the quality and integrity of our medical products. That's why we have designed our clean rooms to meet the strict standards of ISO Class 7 and ISO Class 5 cleanrooms. These rooms are equipped with advanced technology and equipment to ensure the prevention of physical damage or biological contamination during the packaging process. Our team of experts ensures that proper packaging techniques are used, and every step is taken to maintain the highest level of quality and safety. With our commitment to maintaining a clean and controlled environment, you can trust that our medical products are produced with the utmost care and precision.
PACKAGING & MARKING
The final inspection of our products is followed by a packaging process that takes place in a clean room. Our priority is to ensure that our clients receive the cleanest and safest medical devices possible. Each product is carefully sealed in pouches and labelled for easy identification. We use laser marking technology to inscribe important information on the implant, which serves as an assurance of its authenticity.